Cast Iron Engine Block Welded with addition Muggyweld.com product
Cast Iron Engine Block Welded with addition Muggyweld.com product
Cast Iron Engine Block Welded with addition Muggyweld.com product
Cast Iron Engine Block Welded with addition Muggyweld.com product
1989 Continental Diesel Cast Iron Engine Block with a sizable hole punched through from a rod was welded with MuggyWeld 77 Cast Iron electrodes. Our customer used TIG welding for this motor, but many of these engines have been repaired using arc or stick, even with an old buzzbox. These engines are found in Miller Big 40D welders and Case Skid Steers. Cory broke the flux off the stick and cleaned the wire with scotch brite before welding. (some welders choose to leave the flux coating on when TIG welding) The cast iron was sanded or ground down just to make sure there was no debris, grease etc. that could've been trapped in the pores of the weld area. Small tack welds were used. The block was TIG welded the pieces using a 2% Thoriated Tungsten and Argon Gas. Cory tack welded the whole piece (mounting base) into the block. Tack welding is an important step as it holds the part in proper alignment until the final welds are made. He also pre heated the cast iron with a torch and post heated as well to ensure even cooling.Cast Iron Engine Block Welded with addition Muggyweld.com product
How To Decide What Welding Process To Learn If You Want To Start Welding As A Hobby
People weld for many reasons. Some people start as a hobby, doing things like building yard art, mopeds, practical shop equipment or repairing things around the house. With modern welding equipment, this rewarding and useful hobby can be in anyones reach.
How To Decide What Welding Process To Learn If You Want To Start Welding As A Hobby
There are four basic processes of welding that are in use today.
Welding Torch
How To Decide What Welding Process To Learn If You Want To Start Welding As A Hobby
Oxyacetylene welders use a flame to melt the metal and form the weld pool. An welding rod must be fed into the molten weld pool to fill the weld.
How To Decide What Welding Process To Learn If You Want To Start Welding As A Hobby
How To Decide What Welding Process To Learn If You Want To Start Welding As A Hobby
A stick welder uses an electrical arc to generate heat and a flux to help fuse the metal in a process known as Shielded Metal Arc Welding (SMAW). A stick welder uses the electrode as the filler material.
The MIG welder, also know as a gas metal arc welder (GMAW) also uses an electrical arc to generate the welding heat and a shielding gas to protect the weld pool. The weld filler material is delivered via a wire feeder.
A TIG Welder generates the electrical arc using a Tungsten electrode, with a shielding gas while a welding rod is fed into the weld pool by hand. There are many other processes used in specific industries or specialized applications, but these are not practical for the average welder.
If you are trying to decide what kind of welder to buy there are a few important things you should consider. If you do your research and answer these basic questions before you make a purchase you will be much happier in the long run. A welder can be quite expensive, so it is important to make sure you get the one that will work for the type of projects you have in mind.
Oxyacetylene torches are the most versatile of all welding methods. You can weld any kind of metal with Oxyacetylene. You can also braze and cut metal with an Oxyacetylene torch.
Stick Welding is the most versatile of the electrical welding methods. It is primarily used to weld iron, steel and stainless steel. However you can also weld aluminum, copper alloys and nickel using a stick welder. Stick welding is used in most of the metal fabrication and construction industries.
MIG Welders where originally made to weld aluminum, tin, copper, zinc and brass. Now it is used extensively to weld steel as well. MIG welding is the most extensively used welding process in the automobile industry. It is relatively easy to learn, very adaptable and one of the best choices for someone looking to learn welding as a hobby. The advantages of MIG welding are that you can spend less frustrating time trying to learn the art of welding, and more time putting it to use.
TIG Welders are used to weld stainless steel, aluminum and other lighter metals. A TIG Welder allows greater control over the welding pool which results in better looking, higher quality, strong welds. TIG Welding is much harder to learn, and more difficult to master than any other commonly used welding process. However, with enough practice, TIG Welders can produce perfect welds of unsurpassed strength and reliability.
How To Decide What Welding Process To Learn If You Want To Start Welding As A Hobby
Cast Iron Engine Block Welded with addition Muggyweld.com product
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